CFD Modeling and Simulation in Materials Processing

Copyright © 2012 The Minerals, Metals, & Materials Society. All rights reserved.

CFD Modeling and Simulation in Materials Processing

Editor(s): Laurentiu Nastac, Lifeng Zhang, Brian G. Thomas, Adrian Sabau, Nagy El-Kaddah, Adam C. Powell, Hervé Combeau

Published Online: 15 MAY 2012 09:17AM EST

Print ISBN: 9781118296158

Online ISBN: 9781118364697

DOI: 10.1002/9781118364697

About this Book

Product Information

About The Product

Proceedings of a symposium sponsored by Association for Iron and Steel Technology
and
the Process Technology and Modeling Committee of the Extraction and Processing Division
and
the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society)
Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012

Table of contents

    1. You have free access to this content
      Front Matter (pages i–xvi)

  2. Part I: CFD Modeling in Materials Processing I

    1. Fluid Flow, Solidification and Inclusion Entrapment during Steel Centrifugal Casting Process (pages 1–16)

      Lifeng Zhang, Yufeng Wang, Edith Martinez and Kent D. Peaslee

    2. A Micro-Macro Model of a PEM Fuel Cell System (pages 17–24)

      Thiyagarajan Paramadayalan, Hrushikesh G. Pimpalgaonkar and Suresh Sundarraj

    3. Modeling the Effects of Tool Geometries on the Temperature Distributions and Material Flow of Friction Stir Aluminum Welds (pages 25–32)

      H. K. Mohanty, M. M. Mahapatra, Pradeep Kumar and P. K. Jha

    4. Understanding Fuming during Metal Refining by CFD (pages 32–40)

      Jan Erik Olsen, Mari Naess and Gabriella Tranell

    5. CFD-Based Modelling on Interfacial Heat Transfer for Water Quenching (pages 41–47)

      Gang Wang and Yiming Rong

    6. Fuzzy Extraction Separation Optimized Process of Tm, Yb and Lu Enriched Oxides by Computer Simulation (pages 49–53)

      Fengli Yang, Shaohua Yang, Lin Wu, Changren Tong and Mingzhou Li

  3. Part II: CFD Modeling in Materials Processing II

    1. Multi-Physics Modeling of Molten Salt Transport in Solid Oxide Membrane (SOM) Electrolysis and Recycling of Magnesium (pages 57–64)

      Adam Powell and Soobhankar Pati

    2. Numeric Modeling for the Carbothermic Aluminum Process (pages 65–72)

      David J. Roha

    3. A Coupled CFD-PBE Approach Applied to the Simulation of the Inclusion Behavior in a Steel Ladle (pages 73–80)

      Jean-Pierre Bellot, Valerio De Felice, Ismael Lis Alves Daoud, Alain Jardy and Stephane Hans

    4. Multiphysics CFD Modeling of a Free Falling Jet during Melt-Blowing Slag Fiberization (pages 81–88)

      Dimitrios I. Gerogiorgis, Dimitrios Panias and Ioannis Paspaliaris

    5. Numerical Simulation of Erosion Using Computational Fluid Dynamics (pages 89–96)

      H.S. Grewal, H. Singh and Anupam Agrawal

  4. Part III: Modeling of Melting and Remelting Processes

    1. A Multiscale Transient Modeling Approach for Predicting the Solidification Structure in VAR Processed Alloy 718 Ingots (pages 97–106)

      Laurentiu Nastac

    2. A Multiscale Model for the Simulation of V.A.R. Ingot Solidification (pages 107–114)

      M. Revil-Baudard, A. Jardy, F. Leclerc, M. Zaloznik, V. Rebeyrolle and H. Combeau

    3. Mathematical Modeling of Fluid Dynamics and Vessel Vibration in the AOD Process (pages 115–122)

      Christian Wuppermann, Antje Rückert, Herbert Pfeifer, Hans-Jürgen Odenthal and Erich Hovestädt

    4. Solute Redistribution, Liquid/Solid Interface Instability, and Initial Transient Regions during the Unidirectional Solidification of Ti-6-4 and Ti-17 Alloys (pages 123–130)

      Laurentiu Nastac

    5. Numerical Analysis of Electromagnetic Field in an Electroslag Remelting Process with Three-Phases Electrodes (pages 131–138)

      Baokuan Li, Fang Wang and Meilong Shan

    6. Influence of the Frequency of the Applied AC Current on the Electroslag Remelting Process (pages 139–146)

      A. Kharicha, M. Wu, A. Ludwig, M. Ramprecht and H. Holzgruber

  5. Part IV: Modeling of Casting and Solidification Processes I

    1. Modeling of Multiscale and Multiphase Phenomena in Material Processing (pages 147–161)

      Andreas Ludwig, Abdellah Kharicha and Menghuai Wu

    2. 2D and 3D Numerical Modeling of Solidification Benchmark of Sn-3Pb (%wt.) Alloy under Natural Convection (pages 163–170)

      R. Boussaa, O. Budenkova, L. Hachaniu, X-D. Wang, B. Saadi, K. Zaidat, H. Ben Hadid and Y. Fautrelle

    3. Numerical Modeling of the Interaction between a Foreign Particle an Solidifying Crystalline Interface (pages 171–178)

      Eliana Agaliotis, Mario Rosenberger, Alicia E. Ares and Carlos Schvezov

    4. Optimization of Tensile Test Pattern for Aluminum Alloys (pages 179–185)

      Engin TAN, Ali Riza Tarakcilar, Freddy SYVERTSEN and Derya DISPINAR

  6. Part V: Modeling of Casting and Solidification Processes II

    1. Modeling of Centrifugal Casting Processes with Complex Geometries (pages 187–196)

      N. J. Humphreys, D. McBride, T.N. Croft, D. M. Shevchenko, N. R. Green and M. Cross

    2. CFD Modeling of Microstructural Development in the Scanning Laser Epitaxy Process (pages 197–204)

      Ranadip Acharya, Rohan Bansal, Justin J. Gambone and Suman Das

    3. Numerical Simulation of Macro-shrinkage and Micro-shrinkage in A356 Sand Mold Castings (pages 205–212)

      Laurentiu Nastac

    4. Defect Analysis by Casting Simulation Software in Rolling Roll Manufactured by GGG70 (pages 213–218)

      Engin TAN, Ali Riza TARAKCILAR and Derya DISPINAR

    5. SPH Model Approach Used to Predict Skin Inclusions into Semisolid Metal Castings (pages 219–226)

      Frédéric Pineau and Guillaume D'Amours

    6. Vibrations Induced Flow in a Horizontal Centrifugal Casting (pages 227–234)

      A. Kharicha, J. Bohacek, A. Ludwig and M. Wu

    7. Inverse Modeling for Determination of Thermal Properties of the Investment Casting Ceramic Mold (pages 235–242)

      M. Xu, S.N. Lekakh, V.L. Richards and S.A. Dutler

  7. Part VI: Electromagnetic and Ultrasonic Processing of Materials

    1. Modeling Magnetically Excited and Magnetically Damped Liquid Metal Flow (pages 243–252)

      V. Bojarevics and K. Pericleous

    2. Numerical Analysis of the Influence of Melting and Application of Electromagnetic Stirring Prior to Solidification on Macrosegregation Formation during Casting of a Binary Alloy (pages 253–260)

      Knut Omdal Tveito, Mohammed M'Hamdi, Hervé Combeau, Miha Zaloznik, Kader Zaidat, Xiaodong Wang, Bachir Saadi and Yves Fautrelle

    3. Multiscale Modeling of Ingot Solidification Structure Controlled by Electromagnetic and Ultrasonic Stirring Technologies (pages 261–268)

      Laurentiu Nastac

    4. Modeling the Case Hardening of Crankshafts (pages 269–276)

      Tiruttani Munikamal and Suresh Sundarraj

  8. Part VII: Modeling of Steelmaking Processes

    1. Transport and Entrapment of Particles in Steel Continuous Casting (pages 277–286)

      Brian G. Thomas, Quan Yuan, Rui Liu, Sana Mahmood and Rajneesh Chaudhary

    2. Mathematical Modeling of a Compressible Oxygen Jet Interacting with a Free Surface in a Basic Oxygen Furnace for Steel Production (pages 287–294)

      Koulis Pericleous, Bruno Lebon, Georgi Djambazov and Mayur Patel

    3. CFD Model for Prediction of Liquid Steel Temperature in Ladle during Steel Making and Casting (pages 295–302)

      Anurag Tripathi, J. K. Saha, J. B. Singh and S. K. Ajmani

    4. Multiphase Flow in a Steelmaking Converter Using an Unconventional Lance (pages 303–310)

      Miguel Barron, Isaias Hilerio and Antonio de Ita

    5. Fluid Flow and Inclusion Removal in Multi-Strand Tundish with Nozzleblockage (pages 311–318)

      Pradeep kumar Jha, Sabin Kumar Mishra, Satish C Sharma, Satish Kumar Ajmani and Manas Mohan Mahapatra

    6. CFD Modeling of Fluid Flow Behavior and Bath Surface Deformation in LD Converter (pages 319–326)

      T. K. Kundu and Snehanshu Pal

    7. Effect of Thermal Buoyancy Force on the Flow, Temperature Distribution and Residence Time Distribution of Molten Steel in the Slab Casting Tundish (pages 327–334)

      Haibo Sun, Bo Yan and Jiaquan Zhang

    8. Time Zone Analysis of F-Curve for Intermixing during Ladle Change-Over (pages 335–342)

      Pradeep kumar Jha, Suman Kant, Pradeep Kumar and Anand Kumar

    9. You have free access to this content
      Author Index (pages 343–344)

    10. You have free access to this content
      Subject Index (pages 345–347)

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