Chapter 12. Problems Arising in Finite-Element Simulations of the Chip Formation Process Under High Speed Cutting Conditions

  1. Prof. Dr. Günter Radons2 and
  2. Prof. Dr.-Ing. Reimund Neugebauer3
  1. A. Behrens,
  2. K. Kalisch,
  3. B. Westhoff and
  4. J. Wulfsberg

Published Online: 28 JAN 2005

DOI: 10.1002/3527602585.ch12

Nonlinear Dynamics of Production Systems

Nonlinear Dynamics of Production Systems

How to Cite

Behrens, A., Kalisch, K., Westhoff, B. and Wulfsberg, J. (2004) Problems Arising in Finite-Element Simulations of the Chip Formation Process Under High Speed Cutting Conditions, in Nonlinear Dynamics of Production Systems (eds G. Radons and R. Neugebauer), Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim, FRG. doi: 10.1002/3527602585.ch12

Editor Information

  1. 2

    Technische Universität Chemnitz, Institut für Physik, Theoretische Physik I, Komplexe Systeme und Nichtlineare Dynamik, Germany

  2. 3

    Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik IWU Chemnitz, Germany

Author Information

  1. Universität der Bundeswehr Hamburg, Laboratorium Fertigungstechnik, Germany

Publication History

  1. Published Online: 28 JAN 2005
  2. Published Print: 28 JAN 2004

ISBN Information

Print ISBN: 9783527404308

Online ISBN: 9783527602582

SEARCH

Keywords:

  • finite-element simulations;
  • chip formation process;
  • high speed cutting;
  • orthogonal cutting process;
  • analysis of thermal effects;
  • outer turning process

Summary

This chapter contains sections titled:

  • Introduction

  • Orthogonal Cutting Process

    • Description

    • Material Laws

    • Remeshing and Chip Separation

  • Simulation Results and the Comparison with Experimental Results

    • Process Parameters

    • Cutting Forces and Chip Geometry

    • Residual Stresses

    • Additional Analysis of the Forming Model

  • Analysis of the Thermal Effects on the Tool

  • 3D Model for an Outer Turning Process

  • Conclusions and Outlook

  • Bibliography