R. F. S and P. P contributed equally to this work. J. A. L., P. S. D., and K. H. S. designed the research; R. F. S., P. P., and Z. B. performed the research, R. F. S., P. P., J. A. L., and P. S. D. wrote the paper. This material is based on work supported by the National Science Foundation (DMR-0652424, CTS-0120978 and CTS-0304128) and the Air Force Office of Scientific Research (FA9550-05-1-0092). The authors thank A. Deconinck for software development, K. Erickson, S. M. Menke, A. Cote, and A. Balducci for useful discussions, and M. McConney and S. MacLaren for assistance with AFM.
Communication
Stop-Flow Lithography of Colloidal, Glass, and Silicon Microcomponents†
Article first published online: 4 NOV 2008
DOI: 10.1002/adma.200801090
Copyright © 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
Additional Information
How to Cite
Shepherd, R. F., Panda, P., Bao, Z., Sandhage, K. H., Hatton, T. A., Lewis, J. A. and Doyle, P. S. (2008), Stop-Flow Lithography of Colloidal, Glass, and Silicon Microcomponents. Adv. Mater., 20: 4734–4739. doi: 10.1002/adma.200801090
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Publication History
- Issue published online: 16 DEC 2008
- Article first published online: 4 NOV 2008
- Manuscript Received: 20 APR 2008
Keywords:
- ceramics;
- colloids;
- microelectromechanical systems;
- microfluidics;
- silicon

Stop-flow lithography (SFL) is used for patterning colloidal building blocks into controlled structures (gears and other shapes) at rates that exceed 103 min−1 using an index-matched system composed of silica microspheres suspended in a photocurable acrylamide solution as shown in the figure. These structures are dried and then transformed, in batch, at elevated temperatures into microcomponents composed of porous or glassy silicon oxide or porous silicon via magnesiothermic reduction.

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