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Keywords:

  • soft sensor;
  • adaptive predictive modeling;
  • polymerization process;
  • local learning;
  • ensemble methods

Abstract

This work presents an algorithm for the development of adaptive soft sensors. The method is based on the local learning framework, where locally valid models are built and maintained. In this framework, it is possible to model nonlinear relationship between the input and output data by the means of a combination of linear models. The method provides the possibility to perform adaptation at two levels: (i) recursive adaptation of the local models and (ii) the adaptation of the combination weights. The dataset used for evaluation of the algorithm describes a polymerization reactor where the target value is a simulated catalyst activity in the reactor. This dataset is also used to evaluate the performance of the proposed algorithm. The results show that the traditional recursive partial least squares algorithm struggles to deliver accurate predictions. In contrast to this, by exploiting the two-level adaptation scheme, the proposed algorithm delivers more accurate results. © 2010 American Institute of Chemical Engineers AIChE J, 57, 2011