Process Systems Engineering
A framework for synthesizing the optimal separation process of azeotropic mixtures
Article first published online: 27 JUN 2011
DOI: 10.1002/aic.12677
Copyright © 2011 American Institute of Chemical Engineers (AIChE)
Additional Information
How to Cite
Yang, X., Dong, H.-G. and Grossmann, I. E. (2012), A framework for synthesizing the optimal separation process of azeotropic mixtures. AIChE J., 58: 1487–1502. doi: 10.1002/aic.12677
Publication History
- Issue published online: 6 APR 2012
- Article first published online: 27 JUN 2011
- Accepted manuscript online: 9 MAY 2011 10:04AM EST
- Manuscript Revised: 3 MAY 2011
- Manuscript Received: 21 DEC 2010
Funded by
- National Natural Science Foundation of China. Grant Number: 20876020
- Center for Advanced Process Decision-making (CAPD) in Carnegie Mellon University
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Keywords:
- process design;
- state-space superstructure;
- azeotropic distillation;
- extractive distillation
Abstract
In this work, a systematic framework is introduced to synthesize the optimal separation process of azeotropic mixtures. The proposed framework, which can handle an arbitrary number of components, consists of two main steps: a system analysis and a state-space superstructure algorithm. The system analysis is composed of some equation-oriented algorithms to supply basic information for the superstructure, including structure of the composition space, existence of unchangeable points and candidate operations. It is shown that the proposed superstructure featuring multistream mixing is superior to previous ones because it significantly expands the feasible area. Moreover, detailed design parameters such as number of stages and reflux ratio are derived. Additionally, flowsheet feasibility test rules are constructed to facilitate the analysis of the process, and are able to be used as heuristic methods to guide the design of ternary or quaternary systems. Three industrial cases are presented to illustrate the proposed framework. © 2011 American Institute of Chemical Engineers AIChE J, 2012

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