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One-Step Room-Temperature Synthesis of [Al]MCM-41 Materials for the Catalytic Conversion of Phenylglyoxal to Ethylmandelate

Authors

  • Zichun Wang,

    1. Laboratory for Catalysis Engineering, School of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006 (Australia), Fax: (+61) 2-9351-2854
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  • Dr. Yijiao Jiang,

    1. School of Chemical Engineering, The University of New South Wales, NSW 2052 (Australia)
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  • Dr. Rafal Rachwalik,

    1. Institute of Organic Chemistry and Technology, Cracow University of Technology, 31-155 Kraków (Poland)
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  • Dr. Zhongwen Liu,

    1. Laboratory for Catalysis Engineering, School of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006 (Australia), Fax: (+61) 2-9351-2854
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  • Dr. Jeffrey Shi,

    1. Laboratory for Catalysis Engineering, School of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006 (Australia), Fax: (+61) 2-9351-2854
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  • Prof. Dr. Michael Hunger,

    Corresponding author
    1. Institute of Chemical Technology, University of Stuttgart, 70550 Stuttgart (Germany), Fax: (+49) 711-685-64081
    • Michael Hunger, Institute of Chemical Technology, University of Stuttgart, 70550 Stuttgart (Germany), Fax: (+49) 711-685-64081

      Jun Huang, Laboratory for Catalysis Engineering, School of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006 (Australia), Fax: (+61) 2-9351-2854

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  • Dr. Jun Huang

    Corresponding author
    1. Laboratory for Catalysis Engineering, School of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006 (Australia), Fax: (+61) 2-9351-2854
    • Michael Hunger, Institute of Chemical Technology, University of Stuttgart, 70550 Stuttgart (Germany), Fax: (+49) 711-685-64081

      Jun Huang, Laboratory for Catalysis Engineering, School of Chemical and Biomolecular Engineering, The University of Sydney, NSW 2006 (Australia), Fax: (+61) 2-9351-2854

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Abstract

Mesoporous [Al]MCM-41 materials with nSi/nAl ratios of 15 to 50 suitable for the direct catalytic conversion of phenylglyoxal to ethylmandelate have been successfully synthesized at room temperature within 1 h. The surface areas and pore sizes of the obtained [Al]MCM-41 materials are in the ranges of 1005–1246 m2 g−1 and 3.44–3.99 nm, respectively, for the different nSi/nAl ratios. For all [Al]MCM-41 catalysts, most of the Al species were tetrahedrally coordinated with Si in the next coordination sphere of atoms. 1H and 13C magic-angle spinning NMR spectroscopic investigations indicated that the acid strength of the SiOH groups on these [Al]MCM-41 catalysts and the density of these surface sites are enhanced with increasing Al content in the synthesis gels. These surface sites with enhanced acid strength were found to be catalytically active sites for phenylglyoxal conversion. The [Al]MCM-41 material with nSi/nAl=15 showed the highest phenylglyoxal conversion (93.4 %) and selectivity to ethylmandelate (96.9 %), whereas the [Al]MCM-41 material with nSi/nAl=50 reached the highest turnover frequency (TOF=99.3 h−1). This is a much better catalytic performance than that of a dealuminated zeolite Y (TOF=1.7 h−1) used as a reference catalyst, which is explained by lower reactant transport limitations in mesoporous materials than that in the microporous zeolite.

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