High-Speed Living Polymerization of Polar Vinyl Monomers by Self-Healing Silylium Catalysts

Abstract

This contribution describes the development and demonstration of the ambient-temperature, high-speed living polymerization of polar vinyl monomers (M) with a low silylium catalyst loading (≤ 0.05 mol % relative to M). The catalyst is generated in situ by protonation of a trialkylsilyl ketene acetal (^RSKA) initiator (I) with a strong Brønsted acid. The living character of the polymerization system has been demonstrated by several key lines of evidence, including the observed linear growth of the chain length as a function of monomer conversion at a given [M]/[I] ratio, near-precise polymer number-average molecular weight (M_n, controlled by the [M]/[I] ratio) with narrow molecular weight distributions (MWD), absence of an induction period and chain-termination reactions (as revealed by kinetics), readily achievable chain extension, and the successful synthesis of well-defined block copolymers. Fundamental steps of activation, initiation, propagation, and catalyst “self-repair” involved in this living polymerization system have been elucidated, chiefly featuring a propagation “catalysis” cycle consisting of a rate-limiting CC bond formation step and fast release of the silylium catalyst to the incoming monomer. Effects of acid activator, catalyst and monomer structure, and reaction temperature on polymerization characteristics have also been examined. Among the three strong acids incorporating a weakly coordinating borate or a chiral disulfonimide anion, the oxonium acid [H(Et₂O)₂]⁺[B(C₆F₅)₄]⁻ is the most effective activator, which spontaneously delivers the most active R₃Si⁺, reaching a high catalyst turn-over frequency (TOF) of 6.0×10³ h⁻¹ for methyl methacrylate polymerization by Me₃Si⁺ or an exceptionally high TOF of 2.4×10⁵ h⁻¹ for n-butyl acrylate polymerization by iBu₃Si⁺, in addition to its high (>90 %) to quantitative efficiencies and a high degree of control over M_n and MWD (1.07–1.12). An intriguing catalyst “self-repair” feature has also been demonstrated for the current living polymerization system.