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Keywords:

  • mixing;
  • cavern formation;
  • pulp fibre suspensions;
  • yield stress;
  • impeller off-wall clearance;
  • electrical resistance tomography

Abstract

For a side-entering impeller of diameter D, the clearance from the off-wall (E) is characterised by E/D and it affects the mixing quality attained in a pulp stock chest. For agitation of pulp suspensions, mixing can be characterised by the size of cavern produced by the impeller. In this work, we have investigated cavern size as a function of the impeller off-wall clearance in a laboratory-scale cylindrical stock chest. Hardwood pulp suspensions of Cm = 2%, 3%, and 4% (fibre mass concentration) were agitated using an axial flow impeller with E/D varied from 0.14 to 0.68. Cavern size was measured using electrical resistance tomography (ERT) in batch operation and dynamic mixing tests in continuous operation, with cavern size increasing with increasing E/D. At E/D = 0.14, throttling of the impeller suction occurred which reduced cavern size. Computational fluid dynamic (CFD) simulations for steady state operation under-predicted the cavern size, but correctly captured the trend in cavern size variation with E/D. The measured cavern volumes compared well with predictions of an axial force model that accounted for interaction between the cavern and the vessel walls only when impeller throttling was absent.