An air stripping unit was designed to reduce groundwater hydrocarbon content and biotoxicity to acceptable levels. A pilot plant study was conducted to determine the water treatability and to optimize the commercial unit design conditions. A measurement of the pilot plant effluent toxicity was obtained from “Microtox” analysis and rigorous bio-assays. These results indicated that reduction of the water hydrocarbon content to permitted discharge limits was accompanied by the elimination of water toxicity. The Onda mass transfer model was used to prepare the commercial unit design. A post-installation evaluation indicated that the model gave a good representation of the commercial unit performance. Toxicity reductions observed in the pilot plant were also observed in the commercial unit.