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Keywords:

  • layered silicates;
  • PP;
  • rheology;
  • SEM;
  • structure;
  • TEM;
  • WAXS

Abstract

The structure and rheological properties of a large number of layered silicate polypropylene nanocomposites were studied with widely varying compositions. Unlike general practice, morphology was characterized at different length scales covering several decades by SEM, TEM, and XRD. Rheological measurements supplied additional information about structure. The results showed that these materials possess a very complex structural architecture. The introduction of a functionalized polymer decreases the size of the original clay particles. However, relatively large silicate particles were found also in composite samples yielding XRD traces without silicate reflection. We found that not only two (individual layers, intercalated stacks), but four morphological entities, i.e. also particles and a silicate network, may be present simultaneously in the composites. An attempt was made to characterize morphology quantitatively, wherever possible. SEM and TEM micrographs were evaluated by image analysis, XRD traces by curve fitting, while a model was developed to determine relaxation time from rheological measurements, but only XRD and SEM results are reported here.