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Keywords:

  • catalysts;
  • nickel;
  • iron;
  • molecular structure;
  • self-immobilization;
  • micron-granula polymer

Graphical Abstract

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Nickel and iron diimine catalysts bearing one or two allyl groups can be used as catalysts for ethylene polymerization with high catalytic activities in the presence of modified methylaluminoxane (MMAO). The allyl substituents induced self-immobilization of the originally homogeneous catalysis and produced the micron-granula particles of polyethylene. The molecular structure of nickel catalyst [o,o′-bis(4-allyl-2,6-diisopropylphenyl-imino)acenaphthene] nickel(II) dibromide was characterized by crystallographic analysis.

Abstract

Self-immobilized nickel and iron diimine catalysts bearing one or two allyl groups of [ArN[DOUBLE BOND]C]2(C10H6)NiBr2 [Ar = 4-allyl-2,6-(i-Pr)2C6H2] (1), [ArN[DOUBLE BOND]C(Me)][Ar′N[DOUBLE BOND] C(Me)]C5H3NFeCl2 [Ar = Ar′ = 4-allyl-2,6-(i-Pr)2C6H3, Ar = 2,6-(i-Pr)2C6H3, and Ar′ = 4-allyl-2,6-(i-Pr)2C6H3] were synthesized and characterized. All three catalysts were investigated for olefin polymerization. As a result, these catalysts not only showed high activities as the catalyst free from the allyl group, such as [ArN[DOUBLE BOND]C]2C10H6NiBr2 (Ar = 2,6-(i-Pr)2C6H2)], but also greatly improved the morphology of polymer particles to afford micron-granula polyolefin. The self-immobilization of catalysts, the formation mechanism of microspherical polymer, and the influence on the size of the particles are discussed. The molecular structure of self-immobilized nickel catalyst 1 was also characterized by crystallographic analysis. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1018–1024, 2004