This article was originally presented at American Institute of Chemical Engineers, 2011 Spring Meeting, 7th Global Congress on Process Safety, Chicago, Illinois, March 13–16, 2011.
Research and Case Histories
Article first published online: 28 JUL 2011
DOI: 10.1002/prs.10472
Copyright © 2011 American Institute of Chemical Engineers (AIChE)
Additional Information
How to Cite
Wayne Garland, R. (2011), Acid release from catalyst tanks—cumulative effects of multiple system changes. Proc. Safety Prog., 30: 393–395. doi: 10.1002/prs.10472
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Publication History
- Issue published online: 16 NOV 2011
- Article first published online: 28 JUL 2011
- Abstract
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Keywords:
- root cause investigation;
- safety reviews;
- credible scenarios;
- tank instrumentation;
- failure;
- pipe freezing;
- heat trace;
- environmental;
- spill;
- hazard analysis
Abstract
This is the story of how the cumulative effects of several seemingly innocent changes to a catalyst system resulted in a near miss process safety incident. Several aspects will be discussed including cumulative effects of multiple changes to the system, identification of potential scenarios in safety reviews, and design of controls and alarms. Results from the root cause analysis and the lessons learned will be explained. © 2011 American Institute of Chemical Engineers Process Saf Prog, 2011

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